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    Specialized MedTech device
    Specialized MedTech device assembly, labeling, handling & packaging

    Specialized medical device assembly

    special-devices-01

    Specialized medical devices such as cannulas, line sets and IV catheters support easy administration for patients. For this to work out properly, they need to be reliably assembled, labeled, and packed. This is where the Syntegon solutions come into play: our systems cover the safe assembly, labeling, handling, and secondary packaging of specialized medical devices. Thanks to their customized platform design, our manual, semi and fully automated systems allow for a high level of customization, helping you meet the requirements of both the market and of a wide variety of medical devices.

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    Key benefits

    Flexible design
    Our platforms can be easily adapted to your assembly requirements, including specific set-ups for your production.
    Scalable
    No matter which output range you aim for, our systems support smooth transitions between different production capacities.
    Efficient
    Our compact systems allow for easy integration into upstream and downstream processes, contributing to high OEE.

    Medical device assembly solutions & features

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    Assembly and labeling solutions for MedTech devices

    Have a look at our precise and reliable assembly solutions for different specialized MedTech devices. Fast changeovers between the different formats and multiple labeling options are only some of the many facets to discover.

    Our vast assembly portfolio does not miss out on solutions that are designed to meet the special requirements of line set assembly. Thanks to our versatile platforms, you can assemble up to 200 catheters per minute, depending on the complexity of your operations. 

    Benefits 

    • Extensive experience in line setups 
    • Automatic assembly including inline self-calibrating processes 
    • Efficient footprint through compact design 
    • Hygienic design for easy cleanability and line clearance 
    • Modular design for future upgrades in speed, products or automation 
    • Fully integrated controls and HMI, with separate data and video feeds 
    • Equipped with vision and parameter control (e.g. process and device specifics) 
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    Use case scenarios

    autoinjector
    Medical device assembly

    Auto-injectors, Safety devices and pens assembly machines.

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    line
    Integrated line assembly and packaging

    Our integrated pharma solutions offer you services that go far beyond our broad portfolio of machines and process equipment.

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    auto-injector-device
    PCI Pharma Services relies on RDA assembly machines from Syntegon Technology
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    diabetes-insulin
    Diabetes and obesity drugs
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    auto-injector-assembly
    Explore Assembly and Labeling solutions for medical devices
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    format-changeover
    Quick format change

    Format changeovers can be done quickly and easily with standard tooling and by trained operators.

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    High speed device and packaging marking

    We offer inline laser or other marking technologies for different containers and packaging styles.

    Technical data of our assembly machines

    More than 
    years of experience
    More than 
    lifetime years
    More than 
    installations
    Technical data - MedTech device assembly
    Machine dimensios:

    From 1m x 1,5m
    Output: Device dependent
    Capacity: Depending on device and level of automation
    Drive:

    Servo and magnetic driven linear units for precise movements

    Our specialized assembly machines are designed for a long lifetime, and 24 -hour operations. All components are from recognized brands, and obtainable all over the world. We never use any component or automation part to 100%, always leaving a buffer capacity. Based on our standardized modules, we can address any special need or space requirement.

    Different types of machines

    Our assembly machines are modular and fully flexible for any demand you might have. Our machines feature a future-proof design, facilitating agility, flexibility and speed.

    Assembly

    This machine is designed for small batches and clinical trials with auto-injectors, safety devices, pens, and other standard devices. It features a workstation for manual loading and unloading of components and devices; all other processes are performed automatically. This way, the range manual assembly machines achieve an output of between one and five devices per minute.

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    The semi-automatic machine comes with a manual infeed, while all assembly processes are automated. An upgrade to an automatic infeed is possible at any time. With an output of up to 50 devices per minute, the machines of this range have a big selection of add-on modules.

    auto-injector-device

     

    Our fully automated device assembly machines can assemble up to 200 devices per minute. The fully automatic infeed and outfeed is fully integratable with upstream and downstream equipment. Moreover, we offer you a large selection of add-on modules like labelling, tracing etc.

    machine-for-pen-assembly-fully-automatic

     

    Our labeling solutions span from manual loads to 500 automatic labels per minute. All labeling systems are fully servo-driven and have an integrated HMI with full control of all parameters. To maintain high outputs, the platform features label reject before application, and automatic reel exchange. Moreover, you receive integrated vision verification and a selection of printing technologies.

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    Packaging

    Our case packers are highly modular and can fit any product need. The high-speed unit features with several additional options, e.g. for traceability. It is adjustable for different sizes of cartons and shipper boxes. Thanks to its modularity, our case packers can accommodate several different layout scenarios.

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    Handling

    The TLU is a highly versatile tray handling unit, which can be adjusted and designed to accommodate most containers at speeds up to 600 units per minute. We can adopt UDI to individual containers at maximum speed with different marking technologies.

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    The Syntegon rondo tray loader and unloader is your ideal solution with speeds up to 600 containers per minute. The systems can be integrated upstream or downstream, with additional modules for marking and integrity checking.

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    Our de-nesters and re-nesters are adaptable for almost any upstream or downstream equipment like inspection machines. They can run with or without glass-to-glass contact and are suited for both nested and bulk containers.

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    Service Agreements
    Service Agreements

    サービスプログラムの詳細については、こちらをご覧ください。

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    Digital Solutions
    Digital Solutions

    デジタルソリューションの詳細については、こちらをご覧ください。

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    Parts
    Parts

    スペアパーツの詳細については、こちらをご覧ください。

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    Maintenance
    Maintenance

    メンテナンスの詳細については、こちらをご覧ください。

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    Technical Support
    Technical Support

    リモートサービスの詳細については、こちらをご覧ください。

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    Modernizations
    Modernizations

    最新化（改造）の詳細については、こちらをご覧ください。

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    Training
    Training

    トレーニングの詳細については、こちらをご覧ください。

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    Expert Services
    Expert Services

    コンサルティング関連サービスの詳細については、こちらをご覧ください。

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    Why choose a Syntegon MedTech Assembly machine?

    about-us

    About us

    Our tailor-made solutions are highly reliable and have a lifespan of far beyond 20 years. We analyze and discuss all processes in detail with our customers to support them with everything they need – from performance to maintenance to documentation.

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    Up to 
    device per minute
     
    and more lifetime years
     
    years of experience
    Footprint from 
    square meter
    auto-injector-device

    Our expertise, your advantage

    PCI Pharma Services relies on RDA assembly machines from Syntegon Technology

    We handle your challenge to perfection! PCI Pharma Services relies on the RDA auto-injector Range Device Assembly machine from Syntegon. Our solutions are designed to meet market requirements and standard device manufactures specifications, while always having patient’s safety in mind.

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    contact-syntegon

    Our expertise, your advantage

    Whatever business case you are facing, we are the partner you can rely on. We also have a solution for your products. ​
    Our services include feasibility studies, conceptual, basic, and detailed designs, as well as construction management and validation services for the GMP area.  ​
    As a leading provider of processing and packaging technology, we provide all necessary equipment for handling, assembly, labeling and packaging in a comprehensive portfolio. 
    Are you looking for advice on our assembly, labeling and packaging solutions or do you have a specific project in mind? Get in touch with our experts! 

    Downloads

    Product portfolio for Range device assembly machines
    Product portfolio for Range device assembly machines

    Have a look at the entire portfolio for a comprehensive overview

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    Handling
    Handling

    Various solutions for handling up to 600 parts per minutes, with or without glass contact

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    Flexibility for Patients and Drug Manufacturers
    Flexibility for Patients and Drug Manufacturers

    Flexible assembly and secondary packaging

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    関連情報

    シンテゴンの取り組み
    シンテゴンの取り組み

    「持続可能性、効率性、デジタル化、安全性、柔軟性」は、産業における重要なトレンドです。 私たちは自社の技術やノウハウを活用して、これらの課題に対する解決策を開発し、未来の製造業を形作っています。

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    ニュース
    ニュース

    シンテゴンジャパンが配信するプレスリリースやお知らせをご覧いただけます。

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    プレス（英語)
    プレス（英語)

    シンテゴングローバルが配信するプレスリリースをご覧いただけます。

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    イベント情報（英語）
    イベント情報（英語）

    シンテゴングローバルで開催される展示会やウェビナーなどのイベント情報をご覧いただけます。

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    デジタル化
    デジタル化

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    シンテゴンニュースをもっと読む(英語)

    Frequently asked questions

    Yes, our machines are designed to span a wide device range and don’t impose any dimension limits.

    Yes, we cover systems design and processes in-house and offer engineering to order, thus having full control of all size-related aspects.

    Yes, our machines are designed to be adapted regarding capacity as well as devices.

     

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